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Automatic Girth Welding Machine

Submerged Arc Automatic Girth Welding (AGW) machine for Single Side Welding suitable for horizontal welding of tanks
built “TOP-DOWN”.
SAW welding power source is IGBT based, 1250 Amper with constant voltage characteristics with step-less control
Mounted on 4 wheels.

Model

AIEIPL-SAW-AGW-HW-CM

Input supply

3 phase 415 Vac +/- 10%

Welding Plate Width

For first/top shell – min. 800mm

For subsequent shells –No restriction

Class of insulation

H

Transformer

Cupper

Display (A / V)

Digital meter on panel

Tank Diameter

Suitable for tanks Diameter of more than 8 meter

Welding Current

From 200 – 1000 Amps at 100% duty cycle

Output Voltage

44Vdc

Welding Speed

250 mm to 700 mm/min

Idle Travel Speed

Upto 1000 mm per minute

Wire Diameter

2.4mm/3.2mm/4mm/5mm

Weight of Welding Head

216 Kgs (approx.) without flux & wire spool

Auto Flux Recovery Unit

Inbuilt

Flux Heater

Inbuilt

Features:

  • Weatherproof Electrical cabinet.
  • Robust DC motor for tractor movement.
  • Fine adjustable manual cross slide for vertical & horizontal adjustment.
  • Weld head slide assembly.
  • Flux stored in Flux Recovery Unit as well as in Flux discharge hopper.
  • View glass in flux hopper & in Flux Recovery Unit
  • Same Power Source can be used for root welds and for FCAW / MIG / SMAW vertical welds.
  • Two or more FCAW / MIG / SMAW welding heads can be used using one Power Source (by using Multi weld 350) which increases vertical welding productivity by more than double.
  • Auto flux recovery unit.
  • Auto sensor for wire feeder speed.
  • Same mechanism can be used for Arc gouging.
  • Ambient temperature range at which the machine can work: -5 to + 65 deg C.
  • Machine is compact, lightweight & can be handled without the need for a large crane.
  • Root welding with backing strip possible
  • Astha AGW does the work equivalent to 6 welders
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